Custom Blister Pack Manufacturing

Protect and present your supplements in blister packs engineered for safety, stability, and retail impact—all produced in FDA- and cGMP-certified facilities.

Child-Resistant OptionsPVC, PVDC, & Alu-Alu FilmsPerforated & Calendar PacksTamper-Evident SealsRetail-Ready CartonsUnit-Dose Traceability
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Close-up of supplement blister packs with tablets and capsules aligned in sterile cleanroom packaging line

Blister Packaging Built for Performance

From child resistance to shelf appeal, we design blister packs that balance protection, compliance, and consumer experience.

Moisture & Oxygen Protection

Films and foils engineered to preserve potency of moisture- and oxygen-sensitive actives across the product lifecycle.

Unit-Dose Compliance

Calendar packs and perforated designs simplify dosing schedules and improve adherence while enhancing traceability.

Retail-Ready Presentation

Gloss, matte, and custom-printed cartons showcase blister strips with premium shelf presence aligned to retail standards.

Film & Foil Options

  • PVC, PVDC, Aclar
  • Alu-Alu cold form
  • High-barrier laminates
  • Custom color films

Formats

  • Standard & deep cavities
  • Perforated unit-dose
  • Wallet & calendar packs
  • Child-resistant push-through

Quality & Testing

  • Seal integrity checks
  • Stability & migration testing
  • USP & ICH compliance
  • Full traceability

Packaging Services

  • Carton design & printing
  • Retail kitting & inserts
  • Lot & expiration coding
  • Distribution-ready shippers
Blister strips of tablets being packed into printed cartons for retail distribution

Our Blister Pack Workflow

A four-stage path from dosing to display-ready cartons.

1

Material Selection

Film and foil chosen for barrier needs, child resistance, and brand requirements.

2

Forming & Filling

Cavities thermoformed or cold-formed, then precisely filled with capsules or tablets.

3

Sealing & Coding

Foil lidding sealed, lot and expiration codes applied, and integrity confirmed.

4

Cartoning & Release

Blister strips loaded into cartons, QC reviewed, and released for shipping.

Automated blister pack sealing line applying foil lids and printing lot codes

Every Lot Verified

Each batch is reviewed for seal strength, barrier compliance, and regulatory accuracy before release.

  • Seal integrity & adhesion tests
  • Lot coding & traceability checks
  • Accelerated stability studies
  • Retail compliance verification

Blister Pack FAQs

Details on films, formats, and timelines.

What products can be packaged in blisters?

Blister packs are suitable for capsules, tablets, softgels, and select chewables that benefit from unit-dose protection and retail-ready presentation.

Do you offer child-resistant blister packs?

Yes. We manufacture push-through, peel-push, and wallet-style child-resistant formats aligned to FDA and CPSC requirements.

What film and foil types do you use?

We work with PVC, PVDC, Aclar, and Alu-Alu cold form films, matched to your product’s barrier and branding needs.

What are typical lead times and MOQs?

Lead times vary by film type, cavity design, and carton printing. We support flexible MOQs and quote the fastest compliant path to launch.