Custom Sachets & Pouches
Protect your powders, blends, and liquids with single-serve sachets, stick packs, and multi-serve pouches—engineered for seals, fill consistency, and consumer convenience inside FDA- and cGMP-certified facilities.
Sachets & Pouches Built for Convenience and Scale
We design seals, film structures, and fill systems for speed, stability, and consumer usability—so your run scales without surprises.
Barrier by Design
Film structures with moisture, oxygen, and light protection tuned to product sensitivity and shelf life requirements.
Throughput First
Seal windows and fill weights validated to minimize rejects, spillage, and downtime across stick, sachet, and pouch lines.
Channel-Ready
COAs, master labels, and packaging specs aligned to FDA, retailer, and marketplace requirements for easy onboarding.
Formats
- Single-serve sachets
- Stick packs
- Multi-serve resealable pouches
- Club packs & sample kits
Fill Types
- Powders & blends
- Granulates & drink mixes
- Liquids & gels (by facility)
- Flavor & aroma retention
Quality & Compliance
- Seal integrity & burst checks
- Lot/expiry coding & traceability
- Allergen & cross-contact controls
- Change control & documentation
Presentation
- Custom printing & finishes
- Matte, gloss, metallic foils
- Tear notches & easy-open
- Retail cartons & kitting
Our Sachet & Pouch Workflow
Five stages to tight seals, consistent weights, and clean audits.
Brief & Targets
Claims, format, budget, lead time, and barrier needs aligned to a manufacturable plan.
Film & Seal Specs
Material structure, seal profile, and tear notch defined for protection and usability.
Prototype & Fill
Benchtop fills tested for weight, seal strength, and consumer usability with design adjustments as needed.
Pilot Verification
Line trial confirms yields, seal integrity, print registration, and coding accuracy.
Release
Final spec, artwork, COAs, and production documentation for repeatable scale.
Quality, Documented
Every lot is traceable from films and inks to finished goods, with testing aligned to your label, claims, and channel requirements.
- Seal strength & burst testing
- Weight & fill uniformity
- Lot/expiry coding accuracy
- Artwork & print registration checks
Sachet & Pouch Specialties
Differentiate with convenience, finishes, and barrier strength—without slowing throughput.
Convenience
- Single-serve stick packs for on-the-go
- Tear notches for easy open
- Multi-serve resealable closures
- Travel & sample-friendly formats
Barrier & Stability
- Moisture, oxygen & light protection
- Accelerated stability guidance
- Multi-layer laminates & foils
- Ship & storage condition planning
Brand Presentation
- Custom printing & high-res graphics
- Gloss, matte & metallic finishes
- Club packs, cartons & kitting
- Marketplace-ready compliance
Sachet & Pouch FAQs
Details on formats, fills, seals, and timelines.
What sachet and pouch formats do you offer?
We produce single-serve sachets, stick packs, and resealable pouches in multiple sizes, tailored to your fill type and consumer needs.
Can you handle both powders and liquids?
Yes. Powders, blends, and drink mixes are standard, and liquids/gels are available by facility with validated seal and barrier systems.
Do you provide custom printing?
Yes. Full-color, matte, gloss, and metallic finishes are available with artwork preflight and proofing for compliance.
What are typical lead times and MOQs?
Lead times depend on format, film, and printing. We support flexible MOQs and propose the fastest compliant path to launch.