Custom Capsule Manufacturing
Launch premium capsules—gelatin or vegetarian—engineered for flow, fill, potency, and compliance inside FDA- and cGMP-certified facilities.
Capsules Built to Run at Scale
We engineer blends for clean flow, target fill weights, and tight yields—so your production run mirrors pilot behavior with fewer surprises.
Precision Formulation
Actives and excipients tuned for bulk density, compressibility, and segregation resistance to protect potency and content uniformity.
Throughput First
Blend flow and capsule shell selection validated on equipment to reduce weight drift, rejects, and downtime.
Channel-Ready
COAs, master labels, and packaging specs aligned to FDA, retailer, and marketplace standards to streamline onboarding.
Capsule Options
- Gelatin & HPMC (veggie)
- Sizes 4–000 & 00el
- Opaque, transparent, or custom colors
- Logo & text printing
Fill Types
- Powders & granulates
- Beadlets & microencapsulates
- Pellets & blends
- Odor & taste maskers
Quality & Compliance
- Identity, potency, purity to spec
- Microbial & heavy metal testing
- Allergen & cross-contact controls
- Change control & traceability
Packaging
- HDPE & PET bottles
- Induction seals & neck bands
- Blister packs (by facility)
- Retail cartons & kitting
Our Capsule Workflow
A five-stage path to consistent weights, tight yields, and clean audits.
Brief & Targets
Claims, audience, budget, lead time, and target capsule size aligned to a manufacturable plan.
Blend Architecture
Actives, excipients, and flow aids balanced for density, lubricity, and content uniformity.
Prototype & Weights
Benchtop blends targeting fill weights by size (4–000) with limits for RSD and potency.
Pilot Verification
Line trial confirms throughput, reject rates, and label logic; packaging fit validated.
Release
Final spec, master label, COAs, and production documentation for repeatable scale.
Quality, Documented
Every lot is traceable from raw materials to finished goods, with testing aligned to your label, claims, and channel requirements.
- Content uniformity & weight variation
- Potency, micro, and heavy metals
- In-process checks & final release
- Capsule integrity & appearance
Capsule Specialties
Differentiate with format, feel, and finish—built for throughput and compliance.
Vegetarian & Kosher
- HPMC shells & clean label excipients
- Allergen & gluten-free strategies
- Vegan colorants & finishes
- Halal/Kosher options by facility
Performance & Stability
- Moisture-sensitive actives
- Odor control & taste masking
- Desiccants & oxygen barriers
- Accelerated stability guidance
Brand Presentation
- Custom colors & two-tone shells
- Logo/text printing & anti-counterfeit
- Polish & visual consistency
- Retail-ready bottling & blistering
Capsule FAQs
Details on sizing, fill weights, shells, and timelines.
What capsule sizes do you offer?
Common sizes include 4, 3, 2, 1, 0, 00, 00el, and 000. We recommend size based on bulk density, dose, and consumer experience.
Can you produce vegetarian capsules?
Yes. HPMC (veggie) shells are available with clean-label excipients and vegan colorants.
How do you control weight variation?
We design blends for flow and density, set in-process checks, and validate equipment settings to minimize RSD and rejects.
What are typical lead times and MOQs?
Lead times depend on shell type, printing, and sourcing. We support flexible MOQs and will propose the fastest compliant path to launch.